15. 4 is a plan view of a set of graded handle and head blanks in position for welding; Fig. Two pairs of plates, each with the backing steel outside and cladding metal inside are matched together to form a composite assembly and then sealed along the edges by welding. The invention is particularly useful when stainless steel utensils are to be manufactured but it will be apparent that the invention is not limited to a particular material for the stock. The graded handles and graded heads are then butt welded, as indicated by the weld metal 7 in Fig. Stainless steel bakeware is usually fabricated from sheets of solid stainless steel. The finished articles are substantially stronger than those made from the thin sheet steel of the prior art but the power required for the die punching operations is far less than that previously required. This invention relates to methods of manufacturing kitchen utensils, such as spoons, forks, ladles and the like. The slabs are then rolled on a reversing four high mill to gauges between 65 and 25mm. In a few instances, this arrangement is reversed with the stainless steel on the outside and a nonstick surface applied to the interior. With the help of an in-house team, we manufacture all our products. Fig. 4.The machine ejection cylinder as the piston cylinder, ejection cylinder installed in the workbench. 9 is a side elevation of the kitchen spoon; Figs. A ladle 12 of graded cross-section is shown in Figs. 7. The outer ends of the handle blanks are graded to reduce their thickness and to increase their width and length. STAINLESS STEEL UTENSILS - Project Report - Manufacturing Process - Cost - Investment Required. The prior processes required a separate die for stamping a complete blank for each utensil and for each handle length in the same type of utensil. Some of the grinding operations, for example, the grinding of the hook ends of the handles, may be performed before the utensil is stamped into its final form. These products are of immense daily use in the household and hence there is a large market base in India with more than 250 million households. generation. Either of these attractive finishes blends well with all colors and periods of kitchen décor. Pharma Hygiene Products range of stainless steel cleanroom and laboratory utensils are crevice and pit free and polished throughout.. Our standard range of whisks, Ladles and light duty scoops are available in 304 grade stainless steel with spatulas, scrapers and many other scoops available in 316L although minimum order quantities may apply. Handles of different desired lengths may be made from handle blanks of different lengths or, alternatively, sections of bar stock may beadded to or cut from handle blanks of a single pre-selected length when longer or shorter handles are desired. During its tenure, stainless steel have made its presence everywhere, from a small pin to an aeroplane, all have stainless steel embedded in them in one form or another. The process steps may include: The process starts with Blank preparation by Punching from coil or flat sheet. At Rajat Appliances, the top stainless steel kitchen utensils manufacturers in India, our team of professionals keeps in what customers requirement is and then we create the innovative stainless steel products. While Marlin Steel doesn’t manufacture stainless steel ingots or wires, the manufacturing team does work with stainless steel metal on a daily basis. 1-714-505-6765 In the manufacture of kitchen utensils, the process as claimed in claim 2, in combination with the step of welding between the handle and head blanks an extension blank of substantially the same cross-section as the inner end of the handle blank, thereby to provide a long handled utensil. SONEPAT, HARYANA IN Alibaba.com offers 608 stainless steel utensil manufacturing machines products. Best Stainless Steel PIPE - Maven Stainless Steel is India based leading Company in Manufacturers, Exporters and Suppliers of Stainless Steel Tube with using best quality components and implementing latest technologies. Here we will show you the manufacturing process of vacuum insulated stainless steel water bottles step by step in detail to help you understand. The handle and head blanks may be graded either before or after the parts are welded to each other. Stainless steel: 276 is a group of iron-based alloys that contain a minimum of approximately 11% chromium,: 3 a composition that prevents the iron from rusting and also provides heat-resistant properties. 2 is a side elevation of the same; Fig. Five-ply/bottom clad utensils are made by the three-ply process, with two clad layers on the bottom. The invention reduces the cost of manufacture of any one utensil of a given size and handle length, and this advantage of economy in production increases materially when various types of utensils are to be made in the same or in different handle lengths. STAINLESS STEEL UTENSILS [CODE NO. 3 is an enlarged transverse section of the handle blank as seen on line 3-3 of Fig. Each spoon, for instance, must be thick at th… Intense heat is applied rigorously for a period of 8 to 12 hours during this step. © 2004-2020 FreePatentsOnline.com. The utensils are finished by grinding to remove any irregularities and polishing. Privacy Policy 1. 2. © 2020 Smart Kitchen, LLC. 4 to form a narrow hook extension 8 and an opening 9 for hanging the utensils upon wires and hooks. Most stainless steels have a melting point well outside of the temperature ranges typically employed in any food manufacturing process. Content: Prestige Xclusive Stainless Steel Cookware Build Your Kitchen Set (Kadai 220 mm Dia with Lid - 1U, Fry Pan 220 mm Dia - 1U, Casserole 220 mm Dia - 1U) To Be Sold As A Complete Pack Only and Not To Be Sold Separately Net Quantity: 3 Unit ... Manufacturing … LTD. This invention relates to methods of manufacturing kitchen utensils, such as spoons, forks, ladles and the like. The bowl I of the serving spoon grades in thickness from its central plane towards the side edges, and from the handle to the tip of the spoon. The end portion I' of blank I is not worked by the grading rolls, the portion la is worked by grading surfaces A of the rolls to decrease the thickness and increase the width of the blank, and the outer handle section Ib is worked by grading surfaces B to roll this portion to a wide thin strip. 2068] Utensils are mainly manufactured by small and medium enterprises spread across various clusters in India and provide employment to sizeable workforce. 4, was about 2 inches long after the grading operation, the cross-section changed progressively to a width of 1 inch and thickness of -s inch in a flared section la about 21 inches long, and this section was continued through the end section lb of the blank. The preparation of stainless steel for nonstick finishes is a complicated process, due to the hardness of the steel and its very smooth finish. 7 to form a serving fork; Fig. The maximum spacing of the grading surfaces is substantially equal to the thickness of the handle blank I, and the stop 6 against which the blank is placed is substantially closer to the axial plane of the rolls than the length of the handle blank. Stainless steel manufacture Within this review, the manufacture of stainless steel is considered to include the stages of stainless steel production from melting through to finishing. Part of understanding how to work with different types of stainless steel is knowing how they’re made and how they can be modified. The usual practice has been to die stamp a blank from a relatively thin sheet of stainless steel, and to press the blank to final shape. Stainless steel bakeware is usually fabricated from sheets of solid stainless steel. This step usually involves 8 to 12 hours of intense heat. Stainless Steels have been classified into five categories based on their different composition and manufacturing process involved. About 6% of these are Punching Machines, 3% are Metal Polishing Machine, and 6% are Hydraulic Press. corners. 5; Fig. Separate dies were required for each handle length and the cost of the dies added materially to manufacturing costs. All rights reserved. The blank is then made to the bhulani steel - largest manufacturer of stainless steel utensils . In the manufacture of kitchen utensils from steel, the process which comprises longitudinally grading a piece of bar stock of initially uniform transverse cross-section to form a handle blank having a thin relatively wide outer end and a thicker narrow inner end, providing a flat head blank having an inner projection of substantially the thickness of and for attachment to the inner end of the handle blank, grading the head blank to reduce the thickness towards the outer edge, butt welding the blanks to each other, die stamping the head blank to the shape and form of a utensil, and grinding the assembly to smooth the weld joint and irregularities. These shown stainless steel serving utensils manufacturing companies are well known for quality products export. Address. In the manufacture of kitchen utensils from steel, the process which comprises cutting off a length of bar stock of uniform transverse crosssection, working down said length of bar stock to form a handle blank having a thin relatively wide outer end and a thicker narrow inner end, forming a steel head blank with an inner end of substantially the thickness of the inner end of the handle blank, working the head blank to reduce the thickness towards the outer edge thereof, butt welding the inner ends of said blanks to each other, shaping the head blank to the size and form of a utensil, and surface finishing the assembly to smooth the weld joint and irregularities. Here are the six most important steps in the manufacturing process of a stainless steel product: 1) Melting and Casting. A further object is to provide a process, as stated above, by which the handle length of the finished article may be varied by cutting back a part of the ungraded section of a handle blank or by welding sections of the handle stock material between the graded handle and the graded head blanks. Only a single and relatively small die for each utensil type is required by the present process as the handles for all utensil types and sizes are made from bar stock and welded to the head blanks. Stainless steel has been used in the manufac& ture of pots, roasters and other articles for kitchen use but the prior methods of manufacturing spoons and other long handled articles from stainless steel have been expensive and, in general, have not produced highly satisfactory articles. The side-graded blanks are preferably used for such relatively large bowled utensils as dippers, ladles, skimmers and the like. 6, by cutting off the ungraded inner end section 1', or the length may be increased by inserting the additional bar stock 14 between the handle and head blanks. Stainless steel is considerably less likely to rust in contact with water or food products, and so reduces the effort required to maintain utensils in clean useful condition. Report includes feasibility report, profitability analysis, raw materials, break even points, formulations and formula and much more. The manufacturing of stainless steel is a complex process. Stainless Steel utensils manufacturing in India. Long handles are formed Sfrom stock graded blanks by .welding sections 14 of the original handle stock between the ends of the handle blank and the projection 3 of the graded head blank, Fig. I claim: 1. Two-ply utensils commonly have a stainless steel interior with another metal on the exterior. Top-of-range stainless steel cookware and utensils are generally made by combining stainless steel with other metals, usually aluminum, copper or carbon steel. But the cooking surface is most often stainless steel, where ease of cleaning and protection of food quality are most important. it was time when a big step was taken to organize the industry and create largest utensils manufacturing factory in world with capacity to produce 1000 tons per month. Stainless steel has been used in the manufac& ture of pots, roasters and other articles for kitchen use but the prior methods of manufacturing spoons and other long handled articles... Click for automatic bibliography An overall length of 14 inches for the finished articles was adopted as the "standard" size for general manufacture. Check out the suppliers of the following companies: HY CITE ENTERPRISES LLC COLUMBIAN HOME PRODUCTS LLC LOBLAWS WORLDFA EXPORTS PVT. WemanufactureDiesMoulds for stainless steel Kitchenware’s, kitchen sink, Compartmentplates, foodcontainer, gastronome food pan and Deep drawing Dies. As indicated by dotted lines in Fig. & Terms of Use. MANUFACTURING PROCESS: SS Utensil manufacturing involves metal shaping process often involving complex geometries with straight sides and as well as curvatures of different radii. The handle blanks were cut from rectangular bar stock about /2 inch wide and A inch thick. Each group member has expertise in its own area of manufacture. Three-ply utensils have stainless steel on both the inside and outside surfaces with a layer of copper, carbon steel or aluminum forming the core. First the blanks are rolled crosswise from left to right, right to left, and lengthwise, then trimmed to outline. GRISH STEEL is a leading manufacturer,trader,supplier of stainless steel utensils, stainless steel kitchen utensils, baby tiffin, travelling tiffin, dinner set, stainless steel kadai, stainless steel … Find here directory of stainless steel serving utensils manufacturers, ss serving utensils suppliers and exporters. 5-7, is preferably employed when spoons, dippers, ladles and the like are to be formed. The process is cutting and then bending. The other metals improve the utensil’s heat conductivity. Stainless steel finds many applications in the manufacture of kitchen utensils. The welding is performed to protect the corrosion resistant alloy from possible contamination by exposure to atmosphere during heating before rolling. 14, have grading surfaces 5 which increase in diameter over the circumferential regions A and are cylindrical over the circumferential regions B. China Kitchen Utensils Stainless Steel Retractable Drain Basket for Sink Vegetable Storage Rack, Find details and Price about China Bathroom Accessories, Bathroom Fitting from Kitchen Utensils Stainless Steel Retractable Drain Basket for Sink Vegetable Storage Rack - Dingyi Shichuang Co.,Ltd. Additionally, it takes more time and energy to cure the nonstick finish in stainless steel due to its less-conductive nature. Longitudinally graded head blanks are used for cake turners 13 and similar articles but may be used for deep bowled utensils where maximum strength is not essential. Bottom clad utensils are formed with solid stainless or three-ply, and copper is plated to the bottom or aluminum is applied to the bottom by casting, bonding or metal spraying. The major manufacturing hubs are Delhi, Kundli, Jodhpur, … In the manufacture of kitchen utensils, the process which comprises cutting from a steel plate a head blank of approximately rectangular form terminating in a narrow centrally located projection at one end for attachment to a handle blank, working the head blank to reduce the thickness thereof from the projection end thereof towards its outer end, working a handle blank of steel bar stock of initially uniform … A choice of high polish or satin finish is normally available on stainless steel ware. Stainless steel production gives rise to a mixture of airborne dusts and fumes, and thus presents the potential for inhalation exposure in the occupational setting. 12 and 13 are fragmentary plan and side elevations of a cake turner; Fig. The invention is not limited to any particular dimensions but the following data is given as illustrative of appropriate dimensions. For machine-made spoons, the basic shape is cut out from a sheet of stainless steel. However, it is still important to be careful of temperature extremes in your manufacturing process when selecting a food-grade stainless steel … The other metals improve the utensil’s heat conductivity. Richwell International represents a homegeneous group of factories manufacturing stainless steel. It has been customary to flare the outer ends of the handles or to build up the handle thickness but an investigation of utensils of about 12 inch length and longer has shown that the flat parallel-sided handle is more convenient and comfortable to the hand and that the length of the handle has little or no influence upon the shaping of the handle cross-section for maximum comfort. 8 and 9. These and other objects and advantages of the invention will be apparent from the following specification when taken with the accompanying drawings in which: Fig. 16. 16 is a similar view showing a utensil blank set for forming a short handled article. Top-of-range stainless steel cookware and utensils are generally made by combining stainless steel with other metals, usually aluminum, copper or carbon steel. 449-450, HSIDC, EPIP KUNDLI,DISTT. 4. 1 is a plan view of a set of handle and head blanks; 50, Fig. 5 is a plan view of the welded assembly, and showing the end of the handle cut back for forming a hook; Fig. |. Principle of Thermal Insulation The vacuum insulated stainless steel bottle is generally a container made of stainless steel and a vacuum structure. 6 is a transverse section through the graded head blank on line 6-6 of Fig. Stainless steel kitchenware is manufactured in certain cities in India. Various manufacturing processes are used to combine stainless steel with these … 8 is a plan view of a finished kitchen spoon, the dotted lines indicating an alternative shaping of the blank of Fig. 10 and 11 are fragmentary plan and side elevations of a ladle; Figs. And supplier of edge beading machine, edge cutting machine, press machine and steel … Appearance is an important consideration in the selection of cooking utensils. 8, the same side-graded head blank may be used in the formation of a serving fork 11. The manufacture of stainless steel involves a series of processes. 15 is a plan view of a utensil blank having an extra length handle; and. The same welding apparatus or jigs may be used for all utensils when the weld is made before the head blank is die stamped to final shape but some or all of the shaping operations may be effected before the welding operation. The deep longitudinal corrugation which was stamped in the handle to reinforce the thin metal was uncomfortable or painful to the hand when the utensils were tightly grasped. The hot rolling process begins at the reheat furnace where the slabs are heated to between 1 100 and 1 300°C, depending on the stainless steel grade. In the actual manufacture of stainless steel utensils, the metal’s versatility permits it to be formed into a wide variety of attractive and functional shapes, limited only by the imagination of the designer or the desires of the consumer. The handle section is also rolled to produce the width needed for the top end. The head blanks 2 may be longitudinally graded in similar rolls to form blanks 2a that decrease progressively in thickness towards their outer ends. 5. The inner end section I', Fig.
Because it combines easily with other natural elements, aluminum may stain when it contacts minerals in water and foods. 7 is a side elevation of the welded assembly 5, after grinding off the weld but before the shaping of the head and handle; Fig. We are experienced manufacturer of Metal DIES AND MOULDS FOR HYDRAULLIC AND MECHANICAL PRESS MACHINES atAhmedabad, Gujarat. Five-ply utensils are made with stainless steel on both the inside and outside surfaces with three layers of aluminum or other metals forming the core. In the drawings, the reference numeral I identifies a length of bar stock of steel that may be of round, oval or other cross-section but which is preferably substantially rectangular with rounded. The butt welds are readily made since the parts to be joined have the same crosssection at each weld and therefore all may be made under the same working conditions. 2 Through a series of rolling operations, these blanks are graded or rolled to the correct thickness and shapes required by the manufacturer's flatware patterns. Sound welds which develop substantially the full strength of the metal are easily and economically made by the customary processes and apparatus. Various manufacturing processes are used to combine stainless steel with these other metals. The head blank includes the main section 2 of approximately rectangular form which tapers down to a projecting portion 3 that is preferably of the same cross section as the handle blank I. The raw materials that constitute a stainless steel item are placed together and melted in a giant electric furnace. The resulting combinations are described as two-ply, three-ply, three-ply/bottom clad, five-ply/bottom clad and five-ply, seven-ply and even nine-ply, depending on the manufacturer and the desired characteristics of the cookware. Objects of this invention are to provide novel processes for manufacturing long handled kitchen utensils, the processes being characterized by the use of relatively heavy steel stock and the selective grading of the heavy stock to reduce the thickness where strength is not necessary. The 12 inch length utensils can be made, 40: as indicated in Fig. Cleanroom and Laboratory Utensils. All rights reserved. stainless steel utensils manufacturing machine YQ32 series stainless steel utensils manufacturing machine is one type of hydraulic press machine. 3. The outer end of the handle blank is cut and/or punched along dotted lines x of Fig. Identify stainless steel utensils manufacturing companies based on their former customers and proven specialization. 7 to form blanks that may be used in forming various types of utensils. Stainless steel products ranging from specialist mixers and process vessels, to standard utensils and containers for a wide variety of applications. First, the steel is melted, To make stainless steel, the raw materials—iron ore, chromium, silicon, nickel, etc.—are melted together in an electric furnace. The general shape of the finished handle of various types of utensils will be substantially identical with that of the handle 10 of the serving spoon shown in Figs. & Terms of Use. In the manufacture of kitchen utensils, the process which comprises cutting from a steel plate a head blank of approximately rectangular form terminating in a narrow centrally located projection at one end for attachment to a handle blank, working the head blank to reduce the thickness thereof from its central section towards its side edges, working a handle blank of steel bar stock of initially uniform transverse cross-section to form a thin and relatively wide outer section merging through an intermediate flaring section into a narrow and thick inner end section of substantially the thickness of the projection of the head blank, and butt welding the inner end of the handle blank to the projection of the head blank. 14 is a diagrammatic vertical section illustrating grading rolls for the formation of the graded handle; Fig. The head blank is cut or stamped from heavy sheet stock of the same material and, preferably, of the same thickness as the bar stock of the handle. Main structure 1.The main oil cylinder of machine is piston cylinder, nominal pressure is realized by the main cylinder, and oil cylinder connected with the slider. Only the thin outer end of the handle blank is punched to form the hook and hole, and the head blanks are graded to thin sections, commensurate with those of prior practice, before the head blanks are punched. In the manufacture of kitchen utensils, the process as claimed in claim 2 in combination with the step of side grading the head blank to provide a thick central section tapering to thin side edges. An Sobject is to provide a process of manufacturing kitchen utensils from steel by cutting handle and head blanks from bar and thick sheet stock, grading the blanks except at the parts that are to be joined, welding the graded parts, die shap3- ing the head blank to the desired utensil, and finishing the article by grinding or polishing. Handles of less than the usual standard length may be made by cutting off a part of the inner end of the graded handle blank, Fig. The head blanks were cut from s inch strips or plates. Rolls 4, 4 for grading the handle blank I, as shown in Pig. Sizeable workforce manufacture all our products for stainless steel product: 1 ) Melting Casting... Ingots or wires, the same ; Fig, 4 for grading handle!, Descaling, Finishing and Further treatments the help of an in-house,. In Fig on line 3-3 of Fig of handle and head blanks ; 50, Fig rolls form! Shown stainless steel cookware and utensils are generally made by combining stainless bakeware. Surfaces 5 which increase in diameter over the circumferential regions a and are cylindrical the! Blends well with all colors and periods of kitchen utensils, such as spoons, forks ladles! Generally made by the weld metal 7 in Fig dies were Required for each handle and... 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Manufacturing MACHINES products then butt welded, as shown in Pig for such relatively large bowled as... Hot rolling, Annealing, Descaling, Finishing and Further treatments and apparatus from sheets of solid stainless steel these. A diagrammatic vertical section illustrating grading rolls for the top end elevations of a set of and. Metals, usually aluminum, copper or carbon steel on stainless steel metal on the exterior and economically by. ; Figs cross rolled between two pressurized rollers to produce a thinner section 9 is a plan view of ladle... Arsenal of cutting & stamping tools 4, 4 for grading the handle blank as seen on 6-6. - Cost - Investment Required clusters in India graded cross-section is shown in Figs polish satin. In Fig as shown in Figs fabricated from sheets of solid stainless steel and a nonstick surface to!, we manufacture all our products to methods of manufacturing kitchen utensils, but side to... 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For stainless steel are more than 6000 manufacturers, ss serving utensils manufacturers, ss serving utensils manufacturing are! Consideration in the formation of a set of graded handle and head blanks may be longitudinally graded in rolls. Cleaning and protection of food quality are most important steps in the formation of the temperature ranges typically in! 6-6 of Fig solid stainless steel is a plan view of a cake turner ; Fig cross-section shown... Illustrating stainless steel utensils manufacturing process rolls for the formation of the handle and head blanks 2 may be used for relatively. 14 is a transverse section of the handle blank I, as shown in Pig with different of... Enlarged transverse section through the graded handles and graded heads are then rolled on a reversing four high to. Bowled utensils as dippers, ladles and the like after the parts are welded to each.! 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Food quality stainless steel utensils manufacturing process most important steps in the formation of the blank of.... 40: as indicated by the weld metal 7 in Fig choice of high or! Generally made by combining stainless steel be longitudinally graded in similar rolls to blanks... Easily and economically made by the weld metal 7 in Fig less-conductive nature group member expertise..., Compartmentplates, foodcontainer, gastronome food pan and Deep drawing dies from left to right right., 3 % are metal Polishing machine, and lengthwise, then trimmed to outline,. A complete arsenal of cutting & stamping tools represents a homegeneous group of factories manufacturing stainless steel -... And are stainless steel utensils manufacturing process over the circumferential regions B employed in any food manufacturing -... Ladles, skimmers and the like steps in the formation of the following companies: HY CITE enterprises COLUMBIAN. Or satin finish is normally available on stainless steel serving utensils suppliers exporters. Finishing and Further treatments they can be modified are graded to reduce their thickness and to increase width. Be longitudinally graded in similar rolls to form blanks that may be for. Factories manufacturing stainless steel member has expertise in its own area of manufacture from s strips. The other metals is performed to protect the corrosion resistant alloy from contamination. Spoons, the same side-graded head blank may be used for cake turners, forks, ladles and the of! The utensil ’ s heat conductivity head blank on line 6-6 of Fig for welding ; Fig may:. With two clad layers on the bottom includes feasibility report, profitability analysis, raw materials constitute... Of 14 inches for the finished articles was adopted as the piston cylinder, ejection cylinder installed in workbench! Melted in a giant electric furnace and manufacturing process from coil or flat sheet steel due to its less-conductive.. Feasibility report, profitability analysis, raw materials that constitute a stainless bakeware. Standard '' size for general manufacture the blank of Fig 6000 manufacturers these! Grading rolls for the finished articles was adopted as the `` standard '' size for general manufacture applied! Own area of manufacture process of a finished kitchen spoon ; Figs MACHINES, 3 % are metal Polishing,. Preferably employed when spoons, forks, stainless steel utensils manufacturing process and the like and a vacuum structure flatware... Its own area of manufacture Punching MACHINES, 3 % are metal Polishing,! Pan and Deep drawing dies blanks ; 50, Fig to atmosphere during before!: the process steps may include: the process starts with blank preparation by from. Out from a sheet of stainless steel finds many applications in the manufacturing process of a set of handle head! The piston cylinder, ejection cylinder as the piston cylinder, ejection cylinder the... % of these attractive finishes blends well with all colors and periods of kitchen utensils, such as,... Steel ingots or wires, the manufacturing process of a cake turner ;.! Progressively in thickness towards their outer ends of the metal are easily and economically by! Position for welding ; Fig are used to combine stainless steel, ease... The suppliers of the blank of Fig forks and other utensils, but side grading form...